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Aluminum Rolling

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Mining

Completely Integrated Solutions leverage hidden potential to create greater profitability and productivity. From a single source. At all levels. Across the entire operation – and throughout the entire life cycle. This is how SIMINE becomes your tool for making your business even more competitive. In every way.

Ironmaking

For the first time ever, hot-rolled coils can now be commercially produced in a thin-slab casting/rolling plant directly from liquid steel in a continuous and uninterrupted manufacturing process.

Steelmaking

As the only global full-line provider and inventor of the LD process, we possess unique expertise. Backed by this extensive experience, we completely focus on process optimization – starting with individual converter designs, including tried and tested lance technologies as well as sophisticated automation packages and sustainable solutions for offgas utilization. In everything we do, we have one goal in mind: To increase the performance of your plant.

Continuous Casting

The economy is rapidly changing each day and becoming increasingly difficult to anticipate. Keeping up with these demands requires optimized, flexible solutions for your plant. By working in close collaboration with our customers, that‘s exactly what we at Siemens VAI deliver.

Integrated Plants

Siemens VAI stands ready to support you with extraordinary technological expertise in MiniMills, based on over 200 years of accumulated experience. Our customers can rely on industry-leading products spanning the entire range of partial processes. Performance-critical components are manufactured at our workshops inhouse. And a complete range of available services is your assurance of competitive performance throughout the entire life-cycle of your plant.

Hot Rolling

As a globally active full-line supplier, our expertise is unique in the steel production industry. We focus on process optimization for hot strip mills – starting with individual plant and logistics design and including innovative rolling technologies both for new mills and modernizations. In everything we do, we have one goal in mind: to increase the performance of your plant.

Cold Rolling

As a globally active full-liner, we possess expertise that is unique in the entire steel production industry. Backed by this extensive experience, we completely focus on process optimization for cold-rolling mills – starting with individual plant and logistics design, and including proven rolling technologies as well as sophisticated automation packages. And in everything we do, we have one goal in mind: To increase the performance of your plant.

Strip Processing

As a globally active full-liner, we provide you with expertise that is unique in the steel production industry. Backed by our extensive experience, our product solutions ensure that every aspect of your production process is optimized. Not only do we provide cutting-edge technology, we also offer top-notch service. In everything we do, our goal is to improve your plant’s performance.

Strip Finishing

Tube and Pipe Mills

As a full-line supplier active worldwide, we gather unique expertise in the entire production chain of metals. Backed by our extensive experience, our production lines feature solutions focused on process optimization. In everything we do, we have one goal in mind: to increase the performance of your plant.

Aluminum Rolling

As a globally active full liner, we possess expertise that is unique in the aluminium production industry. Our experience ranges from hot rolling to the finished product. This allows us to meet the demands both upstream and downstream – and to build the mill that fits perfectly your requirements.

Continuous Mining

SIMINE CONT combines our solutions for the individual process steps in continuous opencast mining into an overall system offering maximum availability. Our recipe for success is to bring together leading electro technical products with process technology expertise linked via perfectly matched interfaces, thereby providing the basis for excavating more material with less wear and tear on machinery and thus optimizing operating costs

Water Solutions

From the treatment technology to process automation and controls, Siemens provides turnkey water solutions for your mine. Engineering, commissioning and performance-based contracts are a few of the value-added services we provide. A single-source provider assists in the coordination effort and accelerates the time line from projects creation through to start-up.

Power Solutions

Optimized power supply and quality are the keys to safety and stability. Secure power supply is one of the prerequisites for successful plant operation. Our solutions are designed to meet the requirements of the industry and the high demands with respect to operator safety and operational reliability.

Turnkey packages

Siemens offers you a range of different turnkey levels to suit your needs, from turnkey implementation of the electrical section to complete delivery of machines, vehicles and systems - including life-cycle management and equipment for the secondary processes.

Production Management

Production Management makes the entire mining process transparent from excavation to ore processing. At the same time, it facilitates vertical information flow from production control level to the ERP system. Network solutions from Siemens provide both the infrastructure for exchanging data in the field and high-performance data highways for linking the areas together.

Security Systems

Security Systems provided by Siemens take plant security as well as data security into account. Thus, providing a complete security system for your employees, equipment and information.

Service and Maintenance

The maintenance of your plant is a substantial cost factor. But even though it accounts for up to 40% of ongoing operating costs, it is the only alternative to unplanned downtime. That makes it even more crucial to optimize maintenance processes – for the performance of your equipment and your mine.

Excavater Stacker Reclaimer

Discontinuous Mining

SIMINE DICONT optimizes the individual process steps in discontinuous mining and the entire process chain. Modules of this overall solution are proven solutions with innovative features for draglines, shovels, trucks and conveyor belts. Individualized matching of these modules to one another produces synergies for more performance, security and availability of all equipment.

Minewinder

The performance of underground mines depends critically on the capability of the hoisting equipment. The aim is to increase this capability without endangering the safety of persons during the transport in the shaft.

Benefication Plant

Being competitive in this case means increasing output while at the same time reducing wear and tear and costs for service and repairs. Solutions from Siemens allow you to meet all these requirements.

Pellet Plant

Sinter Plant

Coking Plant

coupled pickling lines and tandem cold mills

cold mill complexes

Mechatronic packages

PLANICIM Shapemeter Roll

Fara Oiler Systems

Blast Furnace

Corex

Finex

Midrex

LD (BOF) Steelmaking

Stainless Steelplant

EAF Steelmaking

Secondary Metallurgy

Dedusting

Energy Management

Utility Systems

Slab Caster

Thin Slab Caster

Bloom Caster

Billet Caster

Beam Blank Caster

Strip Casting

Stainless Steel Casting

Innovations and developments

Mini Mills for Long Products

Manufacturing Execution System

Integrated Mills

Integrated Compact Mills

Mini Mills for Flat Products

Hot Strip Mill

Compact Hot Strip Mill

Arvedi ESP Plant

The world’s first endless strip production plant is now under construction in Cremona, Italy. This trailblazing technology offers the promise of revolutionizing flat-steel production in the same way that LD converter steelmaking technology and continuous casting changed the face of the steelmaking industry in the previous century .

Steckel Mill

Plate Mill

Plate Steckel Mill

Hot Rolling Automation

Surface Inspection &Vision

Long Rolling Mill

Tandem Cold Mills

Reversing Cold Mills

Skin Pass Mills

Cold Mill Stainless

Cold Rolling Automation

Picking Lines

Annealing Lines

Metallic Coating Lines

Organic Coating Lines

Strip Processing Automation

Tube &Pipe Mills

Strip Preparation

Strip Accumulator

Forming

Welding

Sizing

Cutting Device

Finishing

Engineering

Hot Mills Alu

Cold Mills Alu

Foil Mills Alu

Aluminum Rolling Automation

Metallurgical Services

Technology, mechanical engineering, automation and electrical engineering from a single source – fast and competent services for all operational tasks

Operational Support

Modernization and Optimization

Metals and Mining Service &Support Center

Energy

Environment

Water

Continuous Casting Automation

Ironmaking Automation

Steelmaking Automation

Hot Rolling Automation

Cold Rolling Automation

Processing Line Automation

Aluminium Rolling Automation

Power / Power Supply

Manufactoring Execution System

MES gives you the transparency of your entire business process from the enterprise level down to the current shop floor situation.

Production Management / Production Control

Material and Quality Management

Information Management / Process Analysis

Production Planning

Quality Management

Logistics and Warehouse Management

Energy Management Portal

Laboratory Management

Balance of Plant

Civil Works

Steel Structure

Cranes, Elevators and Vehicles

Building Services

Erection Engineering and Site Management

Utility Systems

Water Management

Piping Standardization

Special Topics

Cost effective packages

Compliance

Electrics/Automation for Aluminum Rolling

A comprehensive range of integrated and process-control solutions are available from Siemens VAI for both new and existing aluminum mills. Through the application of advanced process control, customers are assured of optimum mill operations, higher productivity, increased product quality and faster payback. With over 200 gauge-control systems and 180 flatness control systems supplied to date, Siemens VAI is the world's leading supplier of process control systems for the aluminum industry.

Hot-Mill Process Control

Model-based set-up (hot mill adaptive set-up)
Simatic based Technological Control System (TCS)
Automatic Gauge Control (AGC)
Profile and temperature control
Profile and thickness actuation (Dynamic ShapeRoll®, roll-load cylinders, roll bending, coolant sprays, side-shifting rolls, etc.)
Interface with other systems at higher automation levels

Cold- and Foil-Mill Process Control

Automatic Gauge Control (mass flow, feedforward control, gauge-error feedback, roll-eccentricity control, speed/tension control)
Automatic Flatness Control (model-based)
Flatness and thickness actuation (Dynamic ShapeRoll®, roll-load cylinders, roll bending, coolant sprays and variable roll crown)
Simatic based Technological Control System (TCS)
Automatic mill set-up
Model-based set-up (cold mill adaptive set-up)
Constant-force-ironing roll control

Main Benefits

Continuously assured product quality from hot band to the finished foil
Improved overall mill availability and thus productivity
Advanced diagnostic facilities for reduced maintenance
Optimized rolling strategies for major yield increases
Production data-logging for quality certification
Short payback period

Related Processes

Aluminum Rolling

Related Topics

Contact

Siemens Metals Technologies