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Mining
Completely Integrated Solutions leverage hidden potential to create greater profitability and productivity. From a single source. At all levels. Across the entire operation – and throughout the entire life cycle. This is how SIMINE becomes your tool for making your business even more competitive. In every way.
Ironmaking
For the first time ever, hot-rolled coils can now be commercially produced in a thin-slab casting/rolling plant directly from liquid steel in a continuous and uninterrupted manufacturing process.
Steelmaking
As the only global full-line provider and inventor of the LD process, we possess unique expertise. Backed by this extensive experience, we completely focus on process optimization – starting with individual converter designs, including tried and tested lance technologies as well as sophisticated automation packages and sustainable solutions for offgas utilization. In everything we do, we have one goal in mind: To increase the performance of your plant.
Continuous Casting
The economy is rapidly changing each day and becoming increasingly difficult to anticipate. Keeping up with these demands requires optimized, flexible solutions for your plant. By working in close collaboration with our customers, that‘s exactly what we at Siemens VAI deliver.
Integrated Plants
Siemens VAI stands ready to support you with extraordinary technological expertise in MiniMills, based on over 200 years of accumulated experience. Our customers can rely on industry-leading products spanning the entire range of partial processes. Performance-critical components are manufactured at our workshops inhouse. And a complete range of available services is your assurance of competitive performance throughout the entire life-cycle of your plant.
Hot Rolling
As a globally active full-line supplier, our expertise is unique in the steel production industry. We focus on process optimization for hot strip mills – starting with individual plant and logistics design and including innovative rolling technologies both for new mills and modernizations. In everything we do, we have one goal in mind: to increase the performance of your plant.
Cold Rolling
As a globally active full-liner, we possess expertise that is unique in the entire steel production industry. Backed by this extensive experience, we completely focus on process optimization for cold-rolling mills – starting with individual plant and logistics design, and including proven rolling technologies as well as sophisticated automation packages. And in everything we do, we have one goal in mind: To increase the performance of your plant.
Strip Processing
As a globally active full-liner, we provide you with expertise that is unique in the steel production industry. Backed by our extensive experience, our product solutions ensure that every aspect of your production process is optimized. Not only do we provide cutting-edge technology, we also offer top-notch service. In everything we do, our goal is to improve your plant’s performance.
Strip Finishing
Tube and Pipe Mills
As a full-line supplier active worldwide, we gather unique expertise in the entire production chain of metals. Backed by our extensive experience, our production lines feature solutions focused on process optimization. In everything we do, we have one goal in mind: to increase the performance of your plant.
Aluminum Rolling
As a globally active full liner, we possess expertise that is unique in the aluminium production industry. Our experience ranges from hot rolling to the finished product. This allows us to meet the demands both upstream and downstream – and to build the mill that fits perfectly your requirements.
Continuous Mining
SIMINE CONT combines our solutions for the individual process steps in continuous opencast mining into an overall system offering maximum availability. Our recipe for success is to bring together leading electro technical products with process technology expertise linked via perfectly matched interfaces, thereby providing the basis for excavating more material with less wear and tear on machinery and thus optimizing operating costs
Water Solutions
From the treatment technology to process automation and controls, Siemens provides turnkey water solutions for your mine. Engineering, commissioning and performance-based contracts are a few of the value-added services we provide. A single-source provider assists in the coordination effort and accelerates the time line from projects creation through to start-up.
Power Solutions
Optimized power supply and quality are the keys to safety and stability. Secure power supply is one of the prerequisites for successful plant operation. Our solutions are designed to meet the requirements of the industry and the high demands with respect to operator safety and operational reliability.
Turnkey packages
Siemens offers you a range of different turnkey levels to suit your needs, from turnkey implementation of the electrical section to complete delivery of machines, vehicles and systems - including life-cycle management and equipment for the secondary processes.
Production Management
Production Management makes the entire mining process transparent from excavation to ore processing. At the same time, it facilitates vertical information flow from production control level to the ERP system. Network solutions from Siemens provide both the infrastructure for exchanging data in the field and high-performance data highways for linking the areas together.
Security Systems
Security Systems provided by Siemens take plant security as well as data security into account. Thus, providing a complete security system for your employees, equipment and information.
Service and Maintenance
The maintenance of your plant is a substantial cost factor. But even though it accounts for up to 40% of ongoing operating costs, it is the only alternative to unplanned downtime. That makes it even more crucial to optimize maintenance processes – for the performance of your equipment and your mine.
Excavater Stacker Reclaimer
Discontinuous Mining
SIMINE DICONT optimizes the individual process steps in discontinuous mining and the entire process chain. Modules of this overall solution are proven solutions with innovative features for draglines, shovels, trucks and conveyor belts. Individualized matching of these modules to one another produces synergies for more performance, security and availability of all equipment.
Minewinder
The performance of underground mines depends critically on the capability of the hoisting equipment. The aim is to increase this capability without endangering the safety of persons during the transport in the shaft.
Benefication Plant
Being competitive in this case means increasing output while at the same time reducing wear and tear and costs for service and repairs. Solutions from Siemens allow you to meet all these requirements.
Pellet Plant
Sinter Plant
Coking Plant
coupled pickling lines and tandem cold mills
cold mill complexes
Mechatronic packages
PLANICIM Shapemeter Roll
Fara Oiler Systems
Blast Furnace
Corex
Finex
Midrex
LD (BOF) Steelmaking
Stainless Steelplant
EAF Steelmaking
Secondary Metallurgy
Dedusting
Energy Management
Utility Systems
Slab Caster
Thin Slab Caster
Bloom Caster
Billet Caster
Beam Blank Caster
Strip Casting
Stainless Steel Casting
Innovations and developments
Mini Mills for Long Products
Manufacturing Execution System
Integrated Mills
Integrated Compact Mills
Mini Mills for Flat Products
Hot Strip Mill
Compact Hot Strip Mill
Arvedi ESP Plant
The world’s first endless strip production plant is now under construction in Cremona, Italy. This trailblazing technology offers the promise of revolutionizing flat-steel production in the same way that LD converter steelmaking technology and continuous casting changed the face of the steelmaking industry in the previous century .
Steckel Mill
Plate Mill
Plate Steckel Mill
Hot Rolling Automation
Surface Inspection &Vision
Long Rolling Mill
Tandem Cold Mills
Reversing Cold Mills
Skin Pass Mills
Cold Mill Stainless
Cold Rolling Automation
Picking Lines
Annealing Lines
Metallic Coating Lines
Organic Coating Lines
Strip Processing Automation
Tube &Pipe Mills
Strip Preparation
Strip Accumulator
Forming
Welding
Sizing
Cutting Device
Finishing
Engineering
Hot Mills Alu
Cold Mills Alu
Foil Mills Alu
Aluminum Rolling Automation
Metallurgical Services
Technology, mechanical engineering, automation and electrical engineering from a single source – fast and competent services for all operational tasks
Operational Support
Modernization and Optimization
Metals and Mining Service &Support Center
Energy
Environment
Water
Continuous Casting Automation
Ironmaking Automation
Steelmaking Automation
Hot Rolling Automation
Cold Rolling Automation
Processing Line Automation
Aluminium Rolling Automation
Power / Power Supply
Manufactoring Execution System
MES gives you the transparency of your entire business process from the enterprise level down to the current shop floor situation.
Production Management / Production Control
Material and Quality Management
Information Management / Process Analysis
Production Planning
Quality Management
Logistics and Warehouse Management
Energy Management Portal
Laboratory Management
Balance of Plant
Civil Works
Steel Structure
Cranes, Elevators and Vehicles
Building Services
Erection Engineering and Site Management
Utility Systems
Water Management
Piping Standardization
Special Topics
Cost effective packages
Compliance
Finex®
FINEX® Technology
Finex is an innovative ironmaking process developed by Posco and Siemens VAI for the production of hot-metal based on the direct use of iron-ore fines and non-coking coal.
The production of hot metal is simplified because the sintering
and coking steps, necessary in the blast-furnace route, are
eliminated.
The Process
Fine iron ore is charged into a series of fluidized-bed
reactors together with fluxes such as limestone or dolomite.
The iron-ore fines pass in a downward direction through four
reactors where they are heated and reduced to direct-reduced
iron (DRI) by means of a reduction gas – derived from the
gasification of the coal – that flows in the counter-current
direction to the ore.
After exiting the final reactor, the DRI fines are
hot-compacted to HCI (hot-compacted iron), transferred to a
charging bin positioned above the melter gasifier and then
charged by gravity into the melter gasifier where smelting
takes place. The tapped product, liquid hot metal, is
equivalent in quality to the hot metal produced in a blast
furnace or Corex plant.
Briquetted coal fines and/or lump coal are charged into the
dome of the melter-gasifier, while pulverized coal is
injected into the vessel together with oxygen. The coal is
gasified and a reducing gas is generated which is comprised
mainly of CO and H2. After exiting the top of the
melter gasifier, this gas is ducted to the fluidized-bed
reactor system to reduce the iron ore fines. A portion of
the consumed reducing gas which exits from the top of the
fluidized-bed reactor train is recycled back into the system
after CO2 removal in order to achieve a higher
gas-utilization rate. The heat generated from the
gasification of the coal with oxygen also serves as the
energy source for the melting of the HCI to hot metal as
well as for the formation of liquid slag. Both hot metal and
slag are tapped exactly as in standard blast furnace
procedure.
The excess gas from the Finex Process is a valuable
by-product which can be used for a variety of industrial
applications such as for heating purposes within a steel
works, power generation or for additional DRI/HBI
(hot-briquetted iron) production.
Economic Considerations
The unique characteristics of the Finex process and its ability to use low-cost raw materials means that both capital investment and production costs are much lower than in the blast furnace route. A 1.5-million-ton-per-year Finex plant can produce hot metal more cost effectively than a modern three-million-ton-per-year blast furnace. When oxygen and power plants are included in the comparison, the capital and operating costs of a Finex plant will be approximately 20% and 15% lower, respectively, than in the blast furnace route.
Environmental Aspects
The environmentally friendly nature of the Finex process ensures that it will be even more attractive in the future. SOx, NOx and dust emissions are significantly lower in the Finex Process compared to blast furnace route. This is due to the elimination of the coke oven and sinter plants – both major sources of emissions. The sulfur contained mostly in the coal reacts with limestone to form CaS, which is bound in the slag. Therefore, there is almost no opportunity for SOx to escape to the environment. NOx emissions hardly occur in the Finex Process because the metallurgical reactions take place in a reducing atmosphere, unlike the oxidizing atmosphere inherent in the sinter plant, coking plant and hot-stoves of the blast-furnace route. Dust emissions are low as well, due to the integrated and closed nature of the Finex Process. It has also been verified that no dioxins are generated in Finex operations.
Outlook
The further development and optimization of Finex
technology by Posco and Siemens VAI continues with
the goal to further improve the feasibility of the
process and its overall competitiveness. The Finex
Process is thus an outstanding example of a highly
successful cooperation between a plant operator and
plant builder, which allows hot metal to be produced
in a highly cost-effective and environmentally
friendly manner.
See video of first tapping of hot metal from the new Finex Commercial Plant at Posco's Pohang Works, Korea (under 'More Infomation').